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Prof. Samah Samir Mohamed Hasanin :: Publications:

Title:
Surface Composites Defects of Al/Al2O3Metal Matrix Fabricated by Friction Stir Processing
Authors: Essam B. Moustafa, Samah Mohamed, SayedAbdel-Wanis, Tamer Mahmoud, El-Sayed Elkady
Year: 2017
Keywords: FSP, Defects, Surface, Composite
Journal: Journal of Materials Science & Surface Engineering
Volume: 5
Issue: 2
Pages: 524-527
Publisher: http://www.jmsse.org/ & http://www.jmsse.in/
Local/International: International
Paper Link:
Full paper Samah Samir Mohamed Hasanin_521_Essam B. Moustafa et al..pdf
Supplementary materials Not Available
Abstract:

In the current work AA2024 alloy has been processing with three multiple passes. The heat generated during FSP is varied depend on the processing parameters speeds, a furthermore number of passes. Defects Defects macroscopic examination. The result revealed that multi though dispersion of Al Introduction Friction stir processing is considered the most advanced technique used to develop modified surfaces. The process controlled by processing parameters such as tool rotation speed, travel speed, tool shaped design, tool tilt angle and passes are performed [1-3]. Processing parameters control the amount of heat generated in the specimen, the interaction between the rotating tool and specimen generates heat due to friction action and plastic deformation. Insufficient heat input or inadequate/ improper plastic flow causes many Defects such as the tunnel, cavities and pinholes could form during friction stir processing Many researchers have discussed the relation between the process parameters and the quality of processed metals according to[ 9].The heat generated in Stirring Zone effect on material flow and consequently, affects the mechanical and tribological properties [10]. The heat-generated process is one of the most important aspects of the FSP investigation. The study and understanding of the heat transfer process can be useful in evaluating and predict the thermal cycles of the processed surfaces [11]. There are a few published mathematical and analytical models with the different approach are calculating and evaluating the amount of heat generated during FSW and FSP [12-15]. The main aims of the current work is to investigate the Effect of processing parameters on the defects formed during friction stir processing AA2024-Al2O3 metal matrix Nano composite surface, Moreover the study the effect of processing parameters on the heat generation that influence on the quality of the fabricated surface composite metal. Experimental In the current study, the base material has been used is AA 2024-Osheets with 4 mm thickness are fabricated with Al2O3nanoparticles using friction stir processing in order to © 2017 Vol. 5 (2), 2017, pp 524-527 http://www.jmsse.org/ & http://www.jmsse.in/ Surface Engineering f Al2O3Metal Matrix Fabricated by Friction Stir , Abdel-Wanis2, Tamer Mahmoud2, El-Sayed El , King Abdul-Aziz University, K.S.A. Mechanical Egypt. reinforced with alumina nano particles using friction stir arise through all fabrication process have been detected by multi-pass FSP improves the surface composite homogeneity Al2O3 nano particles in the metal matrix composite.

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